VERTICUS series

Air-cooled boosters for air and nitrogen up to 365 bar

Air-cooled high-pressure booster compressors in the GIB series are turnkey, compact systems for the efficient compression of air, nitrogen and forming gas at existing intake pressures – for maximum gas quality and minimum space requirements.
  • 430-950 l/min 
  • 90-365 bar 
  • 11-15 kW

Quality & Innovation

Technical Data

High-pressure booster VERTICUS, 430 – 950 l/min, 90 – 365 bar

Model designationEffective free air delivery ¹Inlet pressureMaximum operating pressure ²Number of stagesRotational speed approx.Motor powerNet weight approx.
l/minm³/hcfmbarbarpsigrpmkWkglbs
VERTICUS | 90 – 365 bar
GIB 15.3-11-V51030.618736553002114011404891
59035.420.88
67040.223.79
7504526.510
GIB 15.3-11-V (high flow)66039.623.3736553002144015414913
76045.626.88
85051309
9505733.510
GIB 15.41-15-V43025.815.2236553003135015416917
59035.420.83
7504526.54
GIB 15.41-15-V (high flow)49029.417.3236553003153015416917
66039.623.33
83049.829.34

¹ Free air delivery according to ISO 1217, power consumption at maximum final pressure under defined conditions, valid for air and nitrogen.

² Max. operating pressure = maximum set pressure of the safety valve; shutdown pressure is lower.

  • Details & Features

    The GIB series from BAUER KOMPRESSOREN is the ideal solution for applications with existing pre-pressure. Thanks to optimized Super Silent enclosure, new vibration frame, and ergonomic design, they offer quiet operation, high maintenance friendliness, and easy operation. The B-DRAIN automatic condensate drain saves energy and minimizes downtime. An integrated condensate tank with 40% more volume and intelligent monitoring further increases efficiency. The GIB boosters impress with their compact design, proven BAUER compressor blocks, and high operational reliability—ideal for industrial applications with the highest demands.

    B-CONTROL MICRO compressor control system

    The B-CONTROL MICRO is a modern, user-friendly compressor control system with a color display that intelligently manages and reliably monitors all basic functions. Interaction between the user and the control system is intuitive and straightforward, with information displayed in clear text. Various languages are available. External signal transmitters can be connected at any time, and operation in a networked system or with an external display is also possible.

    Kompressorsteuerung B-CONTROL SMART

    Die B-CONTROL SMART ist eine leistungsstarke Kompressorsteuerung mit erweitertem Funktionsumfang, viel Speicher und IoT-Konnektivität via B-CLOUD. Sie unterstützt den Verbundbetrieb und bietet hohe Performance für anspruchsvolle Anwendungen. Wahlweise mit 3,5" Farbdisplay oder 7" Touchscreen ermöglicht sie intuitive Bedienung und sicheren Fernzugriff – eine zukunftssichere Lösung.

    System design

    The compressor systems impress with their compact design, minimal space requirements, and high-operating comfort. All control elements are ergonomically arranged and easily accessible from the front. The compressors are directly cooled by ambient air, and the generated heat can be efficiently dissipated. The platform concept combines proven BAUER quality with modern design.

    Compressor block

    Our compressor blocks are based on decades of experience and development. An efficient air cooling system with large coolers and finned cylinders ensures optimal cooling. Robust industrial roller bearings, pressure lubrication, and fine oil filters minimize wear. Dynamically balanced drive units ensure smooth operation and long maintenance intervals.

    B-DRAIN automatic condensate drain

    The B-DRAIN condensate drain automatically discharges the water-oil mixture from the intermediate and final separators. Solenoid valves control the discharge individually and reliably. The gentle, controlled condensate release reduces pressure losses, saves energy, and increases efficiency. Compared to conventional solutions, B-DRAIN operates significantly more quietly.

    Drive

    Power transmission is carried out via a low-maintenance, self-tensioning V-belt drive. Thanks to the integrated motor rocker, re-tensioning is not required. The compressor systems are equipped as standard with energy-efficient IE3-class three-phase motors, ensuring reliable and economical operation.

    B-LINK 4G

    With an integrated WiFi or 4G router, compressor systems equipped with B-CONTROL MICRO can be wirelessly connected to the B-CLOUD. This enables stable remote access, reliable remote monitoring, and secure data transmission via WLAN or mobile networks. If required, the B-LINK 4G can be installed externally to optimize signal strength. It is designed for use in Europe, the Middle East, Africa, and the Asia-Pacific region.

    Options

    Super Silent version

    The Super Silent enclosure significantly reduces the sound pressure level of the compressor system and enables the connection of an exhaust duct. Its effective sound insulation ensures quieter operation and can also be retrofitted if required.

    B-CONTROL III

    The B-CONTROL III is the premium control system for complex applications. Its 7-inch touchscreen display provides a user-friendly visualization of all operating data. Features such as a data logger, USB interface, Remote HMI, and protocols including OPC UA, Modbus, and CAN bus are integrated. The control system supports up to four compressors in a network and can be expanded flexibly.

    Monitoring of intermediate pressures and intermediate stage temperatures

    This monitoring system is ideal for continuous or fully automatic operation, as well as for systems without constant specialist supervision. If defined limit values are exceeded or undershot, an automatic shutdown is triggered. The current actual values are displayed in the B-CONTROL compressor control system.

    Oil level monitoring

    When the minimum oil level mark is reached, a warning message appears in the control system. This option is particularly recommended for continuous operation and increases the operational safety of the compressor system by providing early information about critical fill levels.

    B-CLOUD & B-APP

    With BAUER B-CLOUD and the B-APP, users can keep an eye on their compressor system at all times, even remotely. Operating data, maintenance instructions, and status messages are transmitted and visualized in real time. This increases transparency, simplifies monitoring, and supports optimized maintenance planning. In addition, the stored operating data in the B-CLOUD is available for later analysis and system performance optimization. If the condition of your compressor system changes, B-CLOUD or B-APP will notify you immediately – by email or via push notification straight to your smartphone.

    B-LINK

    Wi-Fi and 4G routers enable the wireless communication of the B-CONTROL MICRO with the B-CLOUD. They establish a reliable Wi-Fi or mobile network connection, allowing secure remote access to the compressor system.

    Purification system

    Depending on the system type, the compressors can be optionally equipped with the integrable P 61 or P 81 purification system. This allows pure air and gas qualities to be reliably achieved in accordance with ISO 8573-1.

    Particle filter

    An integrated particle filter is optionally available in combination with the P 41, P 61, and P 81 purification systems, ensuring consistently high purity levels.

    B-SECURUS filter monitoring

    The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture level in the molecular sieve and provides a timely indication when a cartridge replacement is required – either on the display or via the control unit. Once saturation is reached, the system automatically shuts down the unit. The B-SECURUS filter monitoring system can only be used in conjunction with the P 41, P 61, or P 81 filter systems, as well as the external BAUER filter systems.

    Intermediate pressure gauge

    Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.

    Condensate collection system 60 l

    The large condensate collection system centrally collects the condensate generated during compression. An integrated float switch reliably monitors the fill level. The silencer and filter unit reduce noise and prevent unpleasant odors in the working environment.

    Base frame

    On the extended base frame, the compressor and up to two storage cylinders, each with a geometric volume of 50 or 80 liters, are mounted to form a turnkey system. This compact solution simplifies both installation and operation.

    Subframe for ship loading

    The additional auxiliary frame allows qualified personnel to load the compressor system onto a ship using a crane and designated lifting devices. The system can be operated permanently with the integrated frame.

    Exhaust shaft

    For installation in containers or operating rooms, two exhaust duct variants are available: without ventilation flaps for vertical discharge of cooling air, and with flaps for temperature-controlled exhaust air routing either into the room or to the outside. Both variants can only be connected to an exhaust air duct when used in conjunction with the Super Silent enclosure.

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    MINI-VERTICUS & VERTICUS Industry

    MINI-VERTICUS & VERTICUS Industry

Frequently Asked Questions

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