VERTICUS (350 bar)

The integrated B-DETECTION PLUS gas measurement system monitors breathing air and Nitrox in real time according to DIN EN 12021:2014. It measures CO, CO₂, O₂, humidity, and VOCs, and protects with automatic shutdown in case of limit exceedance. The CO ping test checks sensors before start. With B-CLOUD, digital documentation and remote access are possible. Optionally, contaminated air can be vented automatically outdoors.

With BAUER B-CLOUD and the B-APP, users can keep an eye on their compressor system at all times, even remotely. Operating data, maintenance instructions, and status messages are transmitted and visualized in real time. This increases transparency, simplifies monitoring, and supports optimized maintenance planning. In addition, the stored operating data in the B-CLOUD is available for later analysis and system performance optimization.

Wi-Fi and 4G routers enable the wireless communication of the B-CONTROL MICRO with the B-CLOUD. They establish a reliable Wi-Fi or mobile network connection, allowing secure remote access to the compressor system.

The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture level in the molecular sieve and provides a timely indication when a cartridge replacement is required – either on the display or via the control unit. Once saturation is reached, the system automatically shuts down the unit. The B-SECURUS filter monitoring system can only be used in conjunction with the P 41, P 61, or P 81 filter systems, as well as the external BAUER filter systems.

This monitoring system is ideal for continuous or fully automatic operation, as well as for systems without constant specialist supervision. If defined limit values are exceeded or undershot, an automatic shutdown is triggered. The current actual values are displayed in the B-CONTROL compressor control system.

When the minimum oil level mark is reached, a warning message appears in the control system. This option is particularly recommended for continuous operation and increases the operational safety of the compressor system by providing early information about critical fill levels.

An integrated particle filter is optionally available in combination with the P 41, P 61, and P 81 purification systems, ensuring consistently high purity levels.

When filling breathing air cylinders, the quality of the compressed air depends on the quality of the ambient air being drawn in. Particularly when exhaust gases (CO) or ventilation from other equipment may enter the compressor room, pure fresh air must be drawn in from outside. For this purpose, a connection for an external air inlet is provided.

The B-CONTROL III is the premium control system for complex applications. Its 7-inch touchscreen display provides a user-friendly visualization of all operating data. Features such as a data logger, USB interface, Remote HMI, and protocols including OPC UA, Modbus, and CAN bus are integrated. The control system supports up to four compressors in a network and can be expanded flexibly.

Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.

For operation in humid ambient air, such as in tropical regions or when handling moist gases, a separator is recommended after the first compression stage. It reliably discharges the increased amount of condensate and minimizes its entry into the compressor oil.

The filling device consists of four flexible UNIMAM high-pressure filling hoses, each with a filling valve for 200 or 300 bar. An integrated final pressure gauge allows easy reading of the final pressure.

The optional pressure reducer allows simultaneous filling of 200 and 300 bar cylinders.

On the extended base frame, the compressor and up to two storage cylinders, each with a geometric volume of 50 or 80 liters, are mounted to form a turnkey system. This compact solution simplifies both installation and operation.

For installation in containers or operating rooms, two exhaust duct variants are available: without ventilation flaps for vertical discharge of cooling air, and with flaps for temperature-controlled exhaust air routing either into the room or to the outside. Both variants can only be connected to an exhaust air duct when used in conjunction with the Super Silent enclosure.

The large condensate collection system centrally collects condensate produced during compression. An integrated float switch reliably monitors the fill level. Silencer and filter unit reduce noise and prevent odors in the working environment.