MINI-VERTICUS series

Air-cooled boosters for air and nitrogen up to 365 bar

Air-cooled high-pressure booster systems for the compression of air, nitrogen and forming gas – compact plug-and-play solutions for the highest gas quality with minimal space requirements.
  • 200-475 l/min 
  • 90-365 bar 
  • 5.5-7.5 kW

Quality & Innovation

Technical Data

High-pressure booster MINI-VERTICUS, 200 – 475 l/min, 90 – 365 bar

Model designationEffective free air delivery ¹Inlet pressureMaximum operating pressure ²Number of stagesRotational speed approx.Motor powerNet weight approx.
l/minm³/hcfmbarbarpsigrpmkWkglbs
MINI-VERTICUS | 90 – 365 bar
GIB 10.2-7.5-MV29017.410.223655300313507.5351774
38523.113.63
GIB 12.2-5.5-MV20012753655300212305.5333734
29517.710.47
39023.413.89
47528.51711

¹ Free air delivery according to ISO 1217, power consumption at maximum final pressure under defined conditions, valid for air and nitrogen.

² Max. operating pressure = maximum set pressure of the safety valve; shutdown pressure is lower.

  • Details & Features

    The MINI-VERTICUS combines proven BAUER technology with advanced noise reduction and intelligent control. Thanks to its Super Silent enclosure and new vibration-isolating frame, the unit operates extremely quietly - ideal for noise-sensitive environments. The fully automatic B-CONTROL MICRO control system with color display enables intuitive operation. The integrated B-DRAIN system reduces energy consumption during condensate drainage. All components are designed for long service life and continuous operation. Built for long life and continuous duty, the MINI-VERTICUS reflects over 70 years of BAUER compressor expertise, with premium build quality and modular expandability.

    B-CONTROL MICRO compressor control system

    The B-CONTROL MICRO is a modern, user-friendly compressor control system with a color display that intelligently manages and reliably monitors all basic functions. Interaction between the user and the control system is intuitive and straightforward, with information displayed in clear text. Various languages are available. External signal transmitters can be connected at any time, and operation in a networked system or with an external display is also possible.

    System design

    The compressor systems impress with their compact design, minimal space requirements, and high-operating comfort. All control elements are ergonomically arranged and easily accessible from the front. The compressors are directly cooled by ambient air, and the generated heat can be efficiently dissipated. The platform concept combines proven BAUER quality with modern design.

    Compressor block

    Our compressor blocks are based on decades of experience and development. An efficient air cooling system with large coolers and finned cylinders ensures optimal cooling. Robust industrial roller bearings, pressure lubrication, and fine oil filters minimize wear. Dynamically balanced drive units ensure smooth operation and long maintenance intervals.

    Kompressorsteuerung B-CONTROL SMART

    Die B-CONTROL SMART ist eine leistungsstarke Kompressorsteuerung mit erweitertem Funktionsumfang, viel Speicher und IoT-Konnektivität via B-CLOUD. Sie unterstützt den Verbundbetrieb und bietet hohe Performance für anspruchsvolle Anwendungen. Wahlweise mit 3,5" Farbdisplay oder 7" Touchscreen ermöglicht sie intuitive Bedienung und sicheren Fernzugriff – eine zukunftssichere Lösung.

    B-DRAIN automatic condensate drain

    The B-DRAIN condensate drain automatically discharges the water-oil mixture from the intermediate and final separators. Solenoid valves control the discharge individually and reliably. The gentle, controlled condensate release reduces pressure losses, saves energy, and increases efficiency. Compared to conventional solutions, B-DRAIN operates significantly more quietly.

    Drive

    Power transmission is carried out via a low-maintenance, self-tensioning V-belt drive. Thanks to the integrated motor rocker, re-tensioning is not required. The compressor systems are equipped as standard with energy-efficient IE3-class three-phase motors, ensuring reliable and economical operation.

    B-LINK 4G

    With an integrated WiFi or 4G router, compressor systems equipped with B-CONTROL MICRO can be wirelessly connected to the B-CLOUD. This enables stable remote access, reliable remote monitoring, and secure data transmission via WLAN or mobile networks. If required, the B-LINK 4G can be installed externally to optimize signal strength. It is designed for use in Europe, the Middle East, Africa, and the Asia-Pacific region.

    Options

    Super Silent-Version

    The Super Silent enclosure significantly reduces the sound pressure level of the compressor system and enables the connection of an exhaust duct. Its effective sound insulation ensures quieter operation and can also be retrofitted if required.

    B-CONTROL III

    The B-CONTROL III is the premium control system for complex applications. Its 7-inch touchscreen display provides a user-friendly visualization of all operating data. Features such as a data logger, USB interface, Remote HMI, and protocols including OPC UA, Modbus, and CAN bus are integrated. The control system supports up to four compressors in a network and can be expanded flexibly.

    Monitoring of intermediate pressures and intermediate stage temperatures

    This monitoring system is ideal for continuous or fully automatic operation, as well as for systems without constant specialist supervision. If defined limit values are exceeded or undershot, an automatic shutdown is triggered. The current actual values are displayed in the B-CONTROL compressor control system.

    Oil level monitoring

    When the minimum oil level mark is reached, a warning message appears in the control system. This option is particularly recommended for continuous operation and increases the operational safety of the compressor system by providing early information about critical fill levels.

    B-CLOUD & B-APP

    With BAUER B-CLOUD and the B-APP, users can keep an eye on their compressor system at all times, even remotely. Operating data, maintenance instructions, and status messages are transmitted and visualized in real time. This increases transparency, simplifies monitoring, and supports optimized maintenance planning. In addition, the stored operating data in the B-CLOUD is available for later analysis and system performance optimization.

    B-LINK

    Wi-Fi and 4G routers enable the wireless communication of the B-CONTROL MICRO with the B-CLOUD. They establish a reliable Wi-Fi or mobile network connection, allowing secure remote access to the compressor system.

    Filter system

    Depending on the type of system, the compressors can be optionally equipped with the integrable P 61 or P 81 treatment system. This allows pure air and gas qualities in accordance with ISO 8573-1 to be reliably achieved.

    Particle filter

    An integrated particle filter is optionally available in combination with the P 41, P 61, and P 81 purification systems, ensuring consistently high purity levels.

    B-SECURUS filter monitoring

    The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture level in the molecular sieve and provides a timely indication when a cartridge replacement is required – either on the display or via the control unit. Once saturation is reached, the system automatically shuts down the unit. The B-SECURUS filter monitoring system can only be used in conjunction with the P 41, P 61, or P 81 filter systems, as well as the external BAUER filter systems.

    Intermediate pressure gauge

    Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.

    Condensate collection system 60 l

    The large condensate collection system centrally collects condensate produced during compression. An integrated float switch reliably monitors the fill level. Silencer and filter unit reduce noise and prevent odors in the working environment.

    Base frame

    On the extended base frame, the compressor and up to two storage cylinders, each with a geometric volume of 50 or 80 liters, are mounted to form a turnkey system. This compact solution simplifies both installation and operation.

    Subframe for ship loading

    The additional auxiliary frame allows qualified personnel to load the compressor system onto a ship using a crane and designated lifting devices. The system can be operated permanently with the integrated frame.

    Exhaust shaft

    For installation in containers or operating rooms, two exhaust duct variants are available: without ventilation flaps for vertical discharge of cooling air, and with flaps for temperature-controlled exhaust air routing either into the room or to the outside. Both variants can only be connected to an exhaust air duct when used in conjunction with the Super Silent enclosure.

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Frequently Asked Questions

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