GIB 52 series
Water-cooled high-pressure boosters for air, nitrogen, helium, heliox and argon up to 520 bar
- 10500-22800 l/min
- 90-520 bar
- 250-315 kW
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- SKU
- GIB52-HD
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Quality & Innovation
Premium Industrial Quality for Demanding Applications
BAUER industrial compressors are manufactured to state-of-the-art production standards using precisely matched components. High-quality materials, precision manufacturing, and rigorous quality control ensure long service life, high reliability, and consistent performance under demanding industrial operating conditions.
Maximum operational safety for critical industrial environments
BAUER systems are engineered for maximum operational safety and feature comprehensive monitoring and protection functions. They ensure safe operation in demanding industrial environments while protecting personnel, equipment, and compliance with critical process requirements.
24/7 availability as a performance promise
BAUER industrial compressor systems are designed for continuous, 24/7 operation. As turnkey solutions, they are ready for immediate use: robust construction, service-friendly design, digital condition monitoring, and a global service network ensure maximum availability whenever it is required.
Pressure-resistant, gas-tight crankcase for high-pressure boosters
The stress-optimized, gas-tight crankcase is designed to safely withstand high internal and inlet pressures. Its pressure-resistant structure prevents leakage and reduces mechanical stress, extending service life and ensuring reliable long-term operation of high-pressure boosters.
Designed for extreme environmental conditions
BAUER compressors for marine and offshore applications are corrosion-protected and optimized for saline, harsh environments. They deliver reliable performance and long service life and ensure reliable operation even under the most severe conditions.
Technical Data
High-pressure booster GIB 52, 10500–22800 l/min, 90–520 bar
| Model designation | Effective free air delivery ¹ | Inlet pressure | Operating pressure ² | Number of stages | Rotational speed approx. | Motor power | Net weight approx. | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| l/min | m³/h | cfm | bar | bar (min) | bar (max) | rpm | kW | kg | lbs | ||
| GIB 52 series | 90 to 365 bar | 50 Hz | |||||||||||
| GIB 52.10-315 | 10500 | 630 | 371 | 2 | 90 | 200 | 4 | 1485 | 315 | 6000 | 13200 |
| 14000 | 840 | 494 | 3 | 150 | 350 | ||||||
| 17500 | 1050 | 618 | 4 | 200 | 350 | ||||||
| 19200 | 1152 | 678 | 4.5 | 200 | 350 | ||||||
| GIB 52.12-250 | 10800 | 648 | 381 | 4.5 | 90 | 250 | 4 | 1485 | 250 | 5500 | 12100 |
| 13800 | 828 | 487 | 6 | 150 | 350 | ||||||
| 17700 | 1062 | 625 | 8 | 200 | 350 | ||||||
| 21700 | 1302 | 766 | 10 | 200 | 350 | 315 | 6000 | 13200 | |||
| GIB 52.13-250 | 15600 | 936 | 551 | 10 | 150 | 350 | 4 | 1485 | 250 | 5500 | 12100 |
| 18500 | 1110 | 653 | 12 | 150 | 350 | ||||||
| 21300 | 1278 | 752 | 14 | 200 | 350 | ||||||
| 22800 | 1368 | 805 | 15 | 250 | 350 | 315 | 6000 | 13200 | |||
| Model designation | Effective free air delivery ¹ | Inlet pressure | Operating pressure ² | Number of stages | Rotational speed approx. | Motor power | Net weight approx. | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| l/min | m³/h | cfm | bar | bar (min) | bar (max) | rpm | kW | kg | lbs | ||
| GIB 52 series | 200 to 420 bar | 50 Hz | |||||||||||
| GIB 52.12-315-420 | 16400 | 986 | 579 | 7.5 | 200 | 400 | 4 | 1485 | 315 | 6000 | 13200 |
| 21700 | 1302 | 766 | 10 | 200 | 400 | ||||||
| GIB 52 series | 420 – 520 bar | 50 Hz | |||||||||||
| GIB 52.12-315-520 | 16400 | 986 | 579 | 7.5 | 200 | 500 | 4 | 1485 | 315 | 6000 | 13200 |
| 21700 | 1302 | 766 | 10 | 200 | 500 | ||||||
¹ Free air delivery according to ISO 1217, power consumption at maximum final pressure under defined conditions, valid for air and nitrogen.
² Shutdown pressure (final pressure sensor). Safety valve set pressure max. 365, 420 or 520 bar.
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Details & Features
The water-cooled high-pressure boosters in the GIB series from BAUER KOMPRESSOREN are ideal for demanding industrial applications in continuous operation. Thanks to targeted water cooling of the compressor blocks and multi-stage compression, operating temperatures remain low and wear is minimised. The systems offer maximum gas tightness for loss-free compression up to 520 bar. Proven BAUER system components, robust construction and optimised power consumption ensure maximum efficiency. Low oil consumption, long maintenance intervals and transparent maintenance kits reduce operating costs (TCO) in the long term.
B-CONTROL MICRO compressor control system
The B-CONTROL MICRO is a modern, user-friendly compressor control system with a color display that intelligently manages and reliably monitors all basic functions. Interaction between the user and the control system is intuitive and straightforward, with information displayed in clear text. Various languages are available. External signal transmitters can be connected at any time, and operation in a networked system or with an external display is also possible.
Kompressorsteuerung B-CONTROL SMART
Die B-CONTROL SMART ist eine leistungsstarke Kompressorsteuerung mit erweitertem Funktionsumfang, viel Speicher und IoT-Konnektivität via B-CLOUD. Sie unterstützt den Verbundbetrieb und bietet hohe Performance für anspruchsvolle Anwendungen. Wahlweise mit 3,5" Farbdisplay oder 7" Touchscreen ermöglicht sie intuitive Bedienung und sicheren Fernzugriff – eine zukunftssichere Lösung.
System design
The units feature a direct coupling, are equipped with vibration dampers and are suitable for installation without a foundation. The gas-tight design ensures loss-free compression to the desired final pressure, making them ideal for the efficient recovery and transfer of noble gases, gas mixtures, and heliox. The water-cooled series is suitable for environments where air cooling is not available and includes an automatic condensate drain for reliable condensate removal.
Compressor block
The BK 23 to BK 52 block series feature a specially engineered crankcase design that ensures even distribution of internal gas forces. Precision manufacturing with tight tolerances and minimal clearance delivers outstanding energy efficiency. Plasma-nitrided cylinders, chrome-plated piston rings, and finely honed surfaces minimize friction and contribute to extended service life. The integrated oil pan, flanged beneath the crankcase, reduces oil consumption and enables installation at angles of up to 30° in any direction.
Options
Monitoring of intermediate pressures and intermediate stage temperatures
This monitoring system is ideal for continuous or fully automatic operation, as well as for systems without constant specialist supervision. If defined limit values are exceeded or undershot, an automatic shutdown is triggered. The current actual values are displayed in the B-CONTROL compressor control system.
Intermediate pressure gauge
Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.
Refill device
The hand pump is used to refill compressor oil into the crankcase under pressure, ensuring a clean and controlled oil supply.
Intake device and intake buffer vessel
The intake device supplies air or gas to the compressor at a monitored intake pressure. If predefined pressure limits are exceeded or not met, the system automatically shuts down for protection. To minimize pulsations in the intake area, the use of an intake buffer tank is recommended.
Condensate collection system 60 l
The large condensate collection system centrally collects the condensate generated during compression. An integrated float switch reliably monitors the fill level. The silencer and filter unit reduce noise and prevent unpleasant odors in the working environment.
Plate heat exchanger set
The plate heat exchanger enables the creation of a separate, closed cooling water circuit for the compressor. This is especially important in open cooling systems that use river water, seawater, or open cooling towers. By isolating the compressor from the primary cooling source, the system ensures a consistently high and reliable cooling water quality for compressor operation.
Heat exchanger set
The set includes an air-water heat exchanger that allows water-cooled compressor units to operate independently of an on-site water supply.
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Frequently Asked Questions
Why is BAUER the right partner for industrial compressor solutions?
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End-to-end system expertise from a single source: BAUER provides fully integrated solutions across the entire process chain, including compression, air and gas treatment, quality monitoring, and audit-proof documentation from a single source.
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Most comprehensive options and accessories portfolio: BAUER offers the broadest options and accessories portfolio in the industry – precisely tailored to every application, without the need for custom designs.
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Most comprehensive air and gas treatment portfolio: From separators and regenerative and adsorption dryers to refrigerated dryers, BAUER covers all air and gas purity requirements in accordance with DIN ISO 8573-1.
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Global market leadership & service expertise: BAUER is the global market standard in high- and medium-pressure applications across nearly all segments – with a 70% market share in breathing air systems and an undisputed leading position in industrial applications, supported by a global service network.
What are GIB 52 boosters used for?
GIB 52 high-pressure boosters are used for the high-pressure compression of pre-compressed gases. They are designed for industrial applications where an existing inlet pressure must be efficiently increased to a higher pressure level. Typical applications include industrial high-pressure systems, compressed air and nitrogen systems, test facilities, gas filling stations, and process gas applications.
What is the difference between a booster and a compressor?
A booster operates with an existing inlet pressure and increases it to the required final pressure. In contrast, a compressor compresses the gas directly from atmospheric intake pressure.
What pressure ranges does the GIB 22 series cover?
Depending on the configuration and available inlet pressure, GIB 52 high-pressure booster compressors achieve final pressures of approximately 90 to 520 bar.
What flow rates do the GIB 52 boosters provide?
The GIB 52 series covers flow rates of approximately 10,500 to 22,800 litres per minute. The actual flow rate depends on the inlet pressure, final pressure and system configuration.
Which gases can be compressed with GIB 52 boosters?
GIB 52 boosters are designed for the compression of air, nitrogen, helium, heliox and argon. They are specifically developed for industrial applications with high flow requirements and increased pressure demand.
How are GIB 52 boosters controlled and monitored?
The boosters are equipped with the B-CONTROL III control system. It ensures reliable control and monitoring of all relevant operating parameters. Thanks to numerous interfaces, the control system can be easily integrated into existing plant and control systems. Operating statuses, messages and faults are clearly displayed and support safe and efficient system operation.
What advantages does water cooling offer compared to air-cooled boosters?
The water cooling system of the GIB 52 ensures targeted and efficient heat dissipation directly at the compressor block, particularly at the intercoolers, aftercoolers and valve heads. This reduces thermal stress on the components, resulting in lower mechanical wear, longer valve service life and increased operational reliability and service life. In addition, only minimal room ventilation is required to remove motor and residual heat.
How maintenance-friendly are GIB 52 boosters?
GIB 52 boosters are designed for low-maintenance operation and long service intervals. The robust water-cooled design and service-friendly construction reduce maintenance effort and minimise downtime.
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