GIB 22 series (120 bar)

Air-cooled medium-pressure boosters for air and nitrogen up to 120 bar

Air-cooled medium-pressure booster compressors for compressing air and nitrogen – compact, efficient and designed for continuous industrial use under demanding conditions.
  • 1750-4150 l/min
  • 25-120 bar
  • 30-37 kW

Quality & Innovation

Technical Data

Medium-pressure booster GIB 22, 1750–4150 l/min, 25–120 bar

Model designationEffective free air delivery ¹Inlet pressureOperating pressure ²Number of stagesRotational speed approx.Motor powerNet weight approx.
l/minm³/hcfmbarbar (min)bar (max)rpmkWkglbs
GIB 22 series | 55 to 120 bar | 50 Hz
GIB 22.7-30175010561.84.5256021480307801720
220013277.763580
2850171100.6840100
3500210123.61055110

Model designationEffective free air delivery ¹Inlet pressureOperating pressure ²Number of stagesRotational speed approx.Motor powerNet weight approx.
l/minm³/hcfmbarbar (min)bar (max)rpmkWkglbs
GIB 22 series | 55 to 120 bar | 60 Hz
GIB 22.7-37205012372.44.5256021770378301830
265015993.663580
3400204120.1840100
4150249146.51055110

¹ Free air delivery according to ISO 1217, power consumption at maximum final pressure under defined conditions, valid for air and nitrogen.

² Shutdown pressure (final pressure sensor). Safety valve set pressure max. 120 bar.

  • Details & Features

    The GIB 22 medium-pressure boosters from BAUER KOMPRESSOREN are ideal for boosting air or nitrogen at existing intake pressures. The air-cooled design with large fan ensures optimum cylinder cooling, even at high ambient temperatures. The compact, directly coupled design impresses with high operational reliability, low maintenance costs and quiet, low-vibration operation thanks to the star-shaped arrangement of the cylinders. The flexible control system and the well thought-out cooling concept make these boosters the ideal solution for a wide range of industrial applications.

    B-CONTROL MICRO compressor control system

    The B-CONTROL MICRO is a modern, user-friendly compressor control system with a color display that intelligently manages and reliably monitors all basic functions. Interaction between the user and the control system is intuitive and straightforward, with information displayed in clear text. Various languages are available. External signal transmitters can be connected at any time, and operation in a networked system or with an external display is also possible.

    Kompressorsteuerung B-CONTROL SMART

    Die B-CONTROL SMART ist eine leistungsstarke Kompressorsteuerung mit erweitertem Funktionsumfang, viel Speicher und IoT-Konnektivität via B-CLOUD. Sie unterstützt den Verbundbetrieb und bietet hohe Performance für anspruchsvolle Anwendungen. Wahlweise mit 3,5" Farbdisplay oder 7" Touchscreen ermöglicht sie intuitive Bedienung und sicheren Fernzugriff – eine zukunftssichere Lösung.

    System design

    The directly coupled compressor units are equipped with vibration dampers and are suitable for installation without a special foundation. The air-cooled compressor is designed for efficient heat dissipation and easy maintenance. The direct coupling provides reliable, low-maintenance power transmission between the electric motor and compressor. The automatic condensate drain ensures continuous operation by efficiently removing condensate.

    Compressor block

    Our air-cooled compressor blocks come equipped with intercoolers, an aftercooler, an oil and water separator after each compression stage, and a reliable forced-feed oil lubrication system. They provide the foundation for fully automated systems designed to compress air and gases at either atmospheric or elevated intake pressures. Oversized coolers and ribbed cylinders ensure effective heat dissipation. Ultra-fine oil filters, extended maintenance intervals, and dynamically balanced drive systems contribute to high efficiency, reliability, and smooth, low-vibration performance.

    B-LINK 4G 

    With an integrated WiFi or 4G router, compressor systems equipped with B-CONTROL MICRO can be wirelessly connected to the B-CLOUD. This enables stable remote access, reliable remote monitoring, and secure data transmission via WLAN or mobile networks. If required, the B-LINK 4G can be installed externally to optimize signal strength. It is designed for use in Europe, the Middle East, Africa, and the Asia-Pacific region.

    Options

    Super Silent version

    The Super Silent enclosure significantly reduces the sound pressure level of the compressor system and enables the connection of an exhaust duct. Its effective sound insulation ensures quieter operation and can also be retrofitted if required.

    B-CONTROL III

    The B-CONTROL III is the premium control system for complex applications. Its 7-inch touchscreen display provides a user-friendly visualization of all operating data. Features such as a data logger, USB interface, Remote HMI, and protocols including OPC UA, Modbus, and CAN bus are integrated. The control system supports up to four compressors in a network and can be expanded flexibly.

    Soft start

    For a smooth start-up of your system, the use of a soft starter is recommended, as it significantly reduces the starting current. From a motor power of 75 kW and above, this function is included as standard in combination with the B-CONTROL control system. Alternatively, a frequency converter can be used. In addition to enabling soft starting, it allows the delivery rate to be adjusted according to actual demand, helping to reduce energy consumption – for maximum efficiency and operational reliability.

    Monitoring of intermediate pressures and intermediate stage temperatures

    This monitoring system is ideal for continuous or fully automatic operation, as well as for systems without constant specialist supervision. If defined limit values are exceeded or undershot, an automatic shutdown is triggered. The current actual values are displayed in the B-CONTROL compressor control system.

    Oil level monitoring

    When the minimum oil level mark is reached, a warning message appears in the control system. This option is particularly recommended for continuous operation and increases the operational safety of the compressor system by providing early information about critical fill levels.

    B-CLOUD & B-APP

    With BAUER B-CLOUD and the B-APP, users can keep an eye on their compressor system at all times, even remotely. Operating data, maintenance instructions, and status messages are transmitted and visualized in real time. This increases transparency, simplifies monitoring, and supports optimized maintenance planning. In addition, the stored operating data in the B-CLOUD is available for later analysis and system performance optimization. If the condition of your compressor system changes, B-CLOUD or B-APP will notify you immediately – by email or via push notification straight to your smartphone.

    B-LINK

    Wi-Fi and 4G routers enable the wireless communication of the B-CONTROL MICRO with the B-CLOUD. They establish a reliable Wi-Fi or mobile network connection, allowing secure remote access to the compressor system.

    Intermediate pressure gauge

    Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.

    Intake device and intake buffer vessel

    The intake device supplies air or gas to the compressor at a monitored intake pressure. If predefined pressure limits are exceeded or not met, the system automatically shuts down for protection. To minimize pulsations in the intake area, the use of an intake buffer tank is recommended.

    Condensate collection system 60 l

    The large condensate collection system centrally collects the condensate generated during compression. An integrated float switch reliably monitors the fill level. The silencer and filter unit reduce noise and prevent unpleasant odors in the working environment.

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    Product Video

    The new BAUER K 22 series

    The new BAUER K 22 series

Frequently Asked Questions

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