FCC 6 Gas Controller
High-pressure control panel for Gas Assisted Injection Technology (GIT) and other industrial applications
- 1 to 8 valves
- 5 to 400 bar
- 3 available options
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- SKU
- Steuerpult
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Technical Data
FCC 6 for Air, Nitrogen and inert gases
| Model designation | Pressure range | Number of valves | Net weight approx. | Dimensions | Interface |
|---|---|---|---|---|---|
| bar | kg | cm | |||
| FCC 6 | 5 - 400 | 1, 2, 4, 6 or 8 | 77 - 110 | 49 x 52 x 140 | Euromap 62, OPC-UA |
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Details & feature
The sixth generation of BAUER controllers offers exceptionally user-friendly and intuitive operation. This control panel ensures stable and consistent processing conditions. The precisely regulated nitrogen pressure profile injected into the melt guarantees a repeatable hollow section within the plastic part.
Smart Interface & Advanced Control
The FCC 6 features a high-performance PLC enabling fully digital closed-loop regulation. Its 10.4" touchscreen provides an intuitive and secure user experience:- Password protection with 3 user levels
- 7-step pressure and time sequencing with ramp control
- Automatic cleaning cycle with clogged-injector detection
- Leak detection
- Inerting step before plastic injection (OXIPURGE)
- Self-calibration based on valve response time
- Seamless Industry 4.0 integration via OPC-UA
High-Precision Proportional Valve
25 µm integrated inlet and outlet filters
- Quick-connect fittings
- Inlet purge valve and pressure gauge
- Accuracy ± 1.25 %
- Operation range from 5 to 400 bar
- Easy-to-replace maintenance kit
System concept G60V
The plug-and-play solution combines all the components necessary for helium recovery in a compact housing. All controls are ergonomically arranged and accessible from the front.
The compressors are cooled directly with ambient air, allowing the heat generated to be dissipated easily and efficiently. The compressor system is designed for intermittent operation and is therefore suitable for small volumes of helium in clinics, laboratories, and other medical facilities.Options
Sequential piloting
Adds an additional connector on the rear of the FCC 6 for controlling up to four distributors on the hydraulic pump. This enables direct actuation of tool components - such as opening or closing overflow cavities - directly from the controller.
Integrated Volume
Each valve is supplied by its own independent nitrogen storage volume. The system calculates pressure variations to provide precise gas-consumption monitoring per part—ideal for process optimization.
2 IMM (Dual Injection Moulding Machine Communication)
Adds a second communication interface (dual Euromap 62) to allow simultaneous communication with two injection moulding machines. The valves are symmetrically assigned to IMM1 and IMM2, reducing system investment when both machines are located close to each other.
Integrated Volume
Each valve is supplied by its own independent nitrogen storage volume. The system calculates pressure variations to provide precise gas-consumption monitoring per part—ideal for process optimization.
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