Serie CTA52
Compressore ad alta pressione raffreddato ad acqua per bio-CNG
- For indoor installation within existing infrastructure
- Modularly compatible with all BAUER refueling systems
- Compact design for confined spaces
- Maximum operational safety and durability
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- CTA52
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Qualità e Innovazione
Reliable compressors for high-pressure and medium-pressure applications
The CTA series is designed for continuous operation under high loads. It delivers consistently stable performance even during uninterrupted use. The robust design reduces downtime and ensures high operational reliability, even under demanding conditions.
Turnkey, individually configurable compressor systems
Our modular high-pressure and medium-pressure compressors for (bio-)methane can be precisely adapted to your process requirements. As turnkey systems, they are ready for immediate operation and can be reliably integrated into existing plants.
Gas-tight crankcase for high-pressure boosters (Booster GIB)
The bionically shaped crankcase is pressure-resistant, fully gas-tight and designed for high inlet pressures. It prevents leakage, reduces mechanical stress and ensures safe, long-lasting high-pressure operation.
Fast service and reliable spare parts supply
Our service concept ensures that your compressor system remains permanently available. With original spare parts, short delivery times and trained technicians, downtime is minimized and long-term system operation is secured.
Technical data
CNG/BIOGAS COMPRESSORS
| Model designation | Inlet pressure | Capacity ¹ | Working pressure | Number of stages | Rotational speed approx. | Motor power | ||
|---|---|---|---|---|---|---|---|---|
| min. | max. | min | max | |||||
| barg | barg | m³/h | m³/h | bar | rpm | kW | ||
| High pressure units | ||||||||
| CTA 52.0-160 | 0,05 | 0,3 | 387 | 478 | 300 | 4 | 1485 | 200 |
| CTA 52.2-200 | 0,05 | 1 | 323 | 613 | 300 | 4 | 1485 | 200 |
| CTA 52.10-315 | 2 | 4,5 | 614 | 1124 | 300 | 4 | 1485 | 315 |
| CTA 52.12-250 | 4,5 | 10 | 634 | 1269 | 300 | 4 | 1485 | 250 |
| CTA 52.13-250 | 10 | 15 | 920 | 1339 | 300 | 4 | 1485 | 250 |
| CTA 52.14-200 | 16 | 38 | 550 | 1308 | 300 | 3 | 1485 | 200 |
¹ Volume flow rate related to 1barg, 0°C gas inlet temperature and 20°C outlet temperature, flow measured at compressor inlet, acc. to ISO1217; tolerance: +/- 5%
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Details & Features
The CTA 52 series is designed for indoor installation within existing infrastructures. Based on compressor types of the CS series, it combines state-of-the-art technology, high safety, and a compact design. All advantages of high-pressure drying with dew point monitoring are fully utilized. Its modular construction allows for flexible daily capacities. Compressors, storage systems, and refueling units can be freely combined. The modern design meets the highest technical standards, while BAUER quality ensures reliable continuous operation and 25 years of spare parts availability.
Compressor control
The B-CONTROL III from BAUER controls and monitors all functions of the CNG filling station – from gas intake to dispensing. Standard features include monitoring and control of interconnected systems with up to four compressors, automatic compressor data monitoring, maintenance management, and internet-enabled remote service.
In addition, the control system offers practical extra functions: extended language options, full-text display, and common interfaces such as OPC UA, Modbus, CAN bus, or Profibus. The control cabinet with power section and PLC unit is installed in the non-hazardous area.
Compressor block
The compressor blocks of the natural gas series are specifically developed for CNG applications. They meet international safety standards and deliver outstanding energy efficiency and reliability – even under the toughest conditions.
Plasma-nitrided and honed cylinders, combined with specially treated piston rings, ensure reduced oil consumption and extended service intervals. Targeted cooling of intercoolers, aftercoolers, and valve heads guarantees maximum service life.
Options
Storage systems (1-bank or 3-bank)
The storage systems, built from special high-pressure single vessels, are scalable, modular in design, and suitable for both indoor and outdoor installation. They can either be integrated into the plant building/container or housed in a separate enclosure.
The standard capacity ranges from 10 to 42 high-pressure cylinders per storage module. Each cylinder provides 80 liters of filling volume, enabling storage capacities from 263 to 1107 m³ of natural gas at 300 bar.
Filling and refueling control
The system regulates the prioritized filling of the high-pressure storage system and – during the refueling process – the sequential gas withdrawal from the storage. Depending on the application, the control can be designed for a storage pressure of 300 or 250 bar. One or several filling lines can be managed with it.
Since the filling and refueling control is integrated into the central BAUER control unit, perfect coordination between the main functions of the entire system is ensured – guaranteeing maximum efficiency and uncompromising safety.
Dispenser / fueling station
This dispensing unit is used for fleet refueling or for public filling stations. It can be equipped with a calibrated flow meter, display of the dispensed quantity in kg or m³, indication of the specific gas price, and the total price in the desired currency. The filling process is controlled by the filling and refueling control system.
Thanks to integration into the BAUER central control unit, optimal refueling is ensured – combining short filling times with the maximum permissible filling volume while maintaining the highest safety standards. Integration into existing payment systems is also possible at any time.
Fuel data acquisition
Fuel terminals are modern, reliable systems for automated fuel dispensing and billing. They are primarily used at filling stations, in fleet operations, or at company-owned stations, enabling secure, cashless operation around the clock.
The terminals support various identification and payment methods such as chip cards, PIN codes, or contactless media, ensuring transparency and control during the refueling process. With their robust design, intuitive user interfaces, and flexible software solutions, fuel terminals provide an efficient solution for companies and operators looking to digitalize and optimize their fueling processes.
Filter system
The high-pressure gas treatment system (high-pressure filter) is installed on the discharge side of the compressor and reliably removes excess moisture as well as potential oil residues from the natural gas.
With decades of experience in air and gas treatment, BAUER guarantees the highest quality – ensuring safe, optimally conditioned natural gas for the refueling process and on the road.
TÜV approval
During the factory technical partial inspection, TÜV performs comprehensive pressure and safety tests as well as an inspection of the electrical equipment. -
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