KAP-HN

Stationary 370–660 l/min unit for breathing air applications up to 330 bar

The sound- and shock-optimized KAP-HN system combines performance with proven BAUER quality.
  • 370 – 660 l/min
  • 225 – 330 bar
  • Electric motor

Technical Data

KAP-HN breathing air compressor, up to 330 bar, 370 – 660 l/min, high-pressure compressor for compressing air and breathing air

ModelCharging rate ¹Maximum operating pressureRotational speed approx.Engine powerFilter systemNet weightDimensions (L x W x H)
l/mincfmbarrpmkWapprox. kglbscm
KAP 15.1-7.5-HN3701333010507.5P 41 DUO4801050165 × 72.5 × 92
KAP 150-11-HN54019330123011P 41 DUO5051110165 × 72.5 × 92
KAP 180-15-HN66023330132015P 41 DUO5201150165 × 72.5 × 92

¹ Measured with cylinder filling (10 l) from 0 to 200 bar, ±5%

  • Details & Features

    The KAP-HN series was specially developed for reliable long-term operation under the toughest conditions. Its compact horizontal design saves space and ensures safe operation even at extreme tilt angles. Stainless steel coolers, vibration-damping bumpers, and shock-resistant components provide maximum corrosion resistance and operational safety. Plasma-nitrided cylinders, wear-resistant high-tech piston rings, and robust block construction ensure long service life with minimal maintenance - ideal for marine applications and shipboard use.

    Compressor block

    Our compressor blocks are based on decades of experience and development. An efficient air cooling system with large coolers and finned cylinders ensures optimal cooling. Robust industrial roller bearings, pressure lubrication, and fine oil filters minimize wear. Dynamically balanced drive units ensure smooth operation and long maintenance intervals.

    P 41 DUO Purification system

    With two filter housings, an additional oil and water separator, and a pressure-retaining non-return valve, the P 41 DUO Purification system ensures reliable breathing air purification. A sealed, type-tested final pressure safety valve guarantees high operational safety. The processable air volume is 2,200 Nm³.

    B-CONTROL MICRO compressor control system

    The B-CONTROL MICRO is a modern, user-friendly compressor control system with a color display that intelligently manages and reliably monitors all basic functions. Interaction between the user and the control system is intuitive and straightforward, with information displayed in clear text. Various languages are available. External signal transmitters can be connected at any time, and operation in a networked system or with an external display is also possible.

    Kompressorsteuerung B-CONTROL SMART

    Die B-CONTROL SMART ist eine leistungsstarke Kompressorsteuerung mit erweitertem Funktionsumfang, viel Speicher und IoT-Konnektivität via B-CLOUD. Sie unterstützt den Verbundbetrieb und bietet hohe Performance für anspruchsvolle Anwendungen. Wahlweise mit 3,5" Farbdisplay oder 7" Touchscreen ermöglicht sie intuitive Bedienung und sicheren Fernzugriff – eine zukunftssichere Lösung.

    B-DRAIN automatic condensate drain

    The B-DRAIN condensate drain automatically discharges the water-oil mixture from the intermediate and final separators. Solenoid valves control the discharge individually and reliably. The gentle, controlled condensate release reduces pressure losses, saves energy, and increases efficiency. Compared to conventional solutions, B-DRAIN operates significantly more quietly.

    B-LINK 4G 

    With an integrated WiFi or 4G router, compressor systems equipped with B-CONTROL MICRO can be wirelessly connected to the B-CLOUD. This enables stable remote access, reliable remote monitoring, and secure data transmission via WLAN or mobile networks. If required, the B-LINK 4G can be installed externally to optimize signal strength. It is designed for use in Europe, the Middle East, Africa, and the Asia-Pacific region.

    Options

    First-stage separator

    For operation in humid ambient air, such as in tropical regions or when handling moist gases, a separator is recommended after the first compression stage. It reliably discharges the increased amount of condensate and minimizes its entry into the compressor oil.

    B-SECURUS filter monitoring

    The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture level in the molecular sieve and provides a timely indication when a cartridge replacement is required – either on the display or via the control unit. Once saturation is reached, the system automatically shuts down the unit. The B-SECURUS filter monitoring system can only be used in conjunction with the P 41, P 61, or P 81 Purification  systems, as well as the external BAUER Purification systems.

    Intermediate pressure gauge

    Analog pressure gauges are installed at appropriate points of the compressor system and allow for easy monitoring of operating pressures. They support diagnostics and simplify maintenance work on the system.

    B-CLOUD & B-APP

    With BAUER B-CLOUD and the B-APP, users can keep an eye on their compressor system at all times, even remotely. Operating data, maintenance instructions, and status messages are transmitted and visualized in real time. This increases transparency, simplifies monitoring, and supports optimized maintenance planning. In addition, the stored operating data in the B-CLOUD is available for later analysis and system performance optimization.

    B-LINK

    Wi-Fi and 4G routers enable the wireless communication of the B-CONTROL MICRO with the B-CLOUD. They establish a reliable Wi-Fi or mobile network connection, allowing secure remote access to the compressor system.

    B-CONTROL III

    The B-CONTROL III is the premium control system for complex applications. Its 7-inch touchscreen display provides a user-friendly visualization of all operating data. Features such as a data logger, USB interface, Remote HMI, and protocols including OPC UA, Modbus, and CAN bus are integrated. The control system supports up to four compressors in a network and can be expanded flexibly.

    Condensate collection system 60 l

    The large condensate collection system centrally collects condensate produced during compression. An integrated float switch reliably monitors the fill level. Silencer and filter unit reduce noise and prevent odors in the working environment.

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